FTTH Wire Manufacturing Line – State-of-the-art Production System
Did you know that up-to-date fiber optic cable systems function at speeds of up to 190 m/min? This astonishing productivity is made possible by advanced manufacturing solutions tailored to high-speed production.
Such setups are developed to process multiple wire variants, including drop cables and compact buffered wires. Their space-saving construction, typically below twenty-six meters, renders them perfect for state-of-the-art factories.
Incorporation into smart factory systems guarantees uninterrupted performance. Through MES/ERP connectivity, these SZ stranding line production lines deliver peerless exactness and performance. Thus, they are preferred for businesses aiming to stay ahead in the fiber network field.
Introduction to FTTH Cable Production Line
Streamlined fabrication processes are key to satisfying the rising demand for steadfast connections. These systems are designed to create high-quality fiber optic cables that drive current communication infrastructures. By leveraging modern innovations, they provide for accuracy and speed in all phases of the manufacturing process.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing home fiber drop cables. These cables consist of naked fibers strengthened by iron or FRP materials, merging with protective sheathing. This produces a robust and effective system for rapid broadband links.
It supports diverse compounds, such as PVC, LSZH, and PE polymers. Such adaptability guarantees it accommodates varied market demands. Moreover, the 4-head fiber pay-off system provides exact tension management, maintaining accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our equipment stands out for its exactness and productivity. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are revolutionizing the way fiber optic cables are produced. Our high-tech system combines accuracy, productivity, and innovative solutions to yield superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It secures steady standards in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fibers in metal tube handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Upside |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Durability and precision |
| ERP Connectivity | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
It guarantees rapid fiber ribbone line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Advantage |
|---|---|
| Rapid Throughput | High productivity |
| Efficient Power Usage | Reduced operational expenses |
| ≤0.02dB/km Loss | Top operational efficacy |
| Optimal Operator Work Level | Enhanced operator comfort |
Final Thoughts
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.