What is Explosive Welding Plates?
Stainless Steel Clad Plate, which is, the metal composite plate created by the explosive welding method (explosion welding method), explosive welding plate generally means the explosion from the metal composite plate. An explosive welding composite plate is a kind of composite material plate manufactured by utilizing explosive forming technology, along with its manufacturing process involves multiple steps such as explosive forming, metal composite, and surface treatment.
Metal explosive welding technology is a composite material processing technology that utilizes the large energy generated by the instantaneous generation of explosives to instantly composite two or more kinds of similar or dissimilar materials together, and this technology can weld alloys with various properties, especially those that are not dissolved, into one piece.
In comparison with the direct rolling composite method:
(1) loading speed, which is, the loading process is instantaneous ;
(2) Placed on the workpiece high-pressure pulse load, loading stress is a lot greater than the yield strength from the metal material;
(3) The bonding area shows wave-like metallurgical bonding characteristics;
Explosive welding composite plate history
Explosive composite discovery is the earliest in 1944, the American L.R. Karl (Carl) in a dynamite explosion test, accidentally found two pieces of 1-inch diameter, thickness of .035 inches of thin brass discs, because of the sudden impact from the explosion and was welded together. In fact, in World War II, people in the repair of wounded tanks, but additionally often discovered that tilted impact towards the tank around the shrapnel will be firmly welded towards the tank armor phenomenon, just throughout the war individuals have virtually no time to study it.
In 1947, the Siberian branch from the Soviet Academy of Sciences, the famous scientists M.A. Lavrentsev in study regarding polymer bombs to penetrate the armor also found this phenomenon, in his dissertation formally referred to as “explosive welding”.
In the field of welding, the welding of different materials, such as steel and aluminum, steel and copper, is technically very hard. And large welding depth of welding is also very hard, if you want to use conventional welding, shielding welding as well as other welding methods will be two 40mm thick wide plate welded right into a 80mm thick wide plate, it really is estimated that no one will do. However, the explosive welding is ideal to solve the two problems simultaneously.
Explosive welding composite plate principle production method
Explosive welding is a composite plate manufacturing method that combines one or more materials right into a single piece using explosives because the energy source. After the explosion of explosives, the blast products form a higher-pressure pulse load, directly acting on the compound plate, promoting the high-speed movement from the compound plate, within the collision point of the compound plate and the substrate tilt collision, accompanied by violent plastic deformation and the formation from the jet, the jet eliminates the surface of the contamination layer, so the welded metal flat plate having a clean surface in contact with one another at high temperatures and high pressures, the two kinds of plate will realize the strong metallurgical bonding.
Explosive welding composite plate-specific production methods:
1. Explosion molding
Explosion molding is the first step within the creation of explosive welding composite plates. Within the explosion forming process, explosives in certain conditions instantly detonated, the resulting high-pressure gas will be pushed towards the opposite side from the metal plate mold, so the metal plate in an instant to achieve the desired shape and size. This forming technique is described as high precision and high efficiency.
2. Metal composite
Within the explosion molding, the necessity for metal composite. This step is usually utilized in explosion welding or explosion crimping as well as other methods, two or more metal plates with the explosion energy combined together to form a composite material. Throughout the metal composite process, a metallurgical reaction occurs between different metals, forming a strong metallurgical bond.
3.Surface treatment
Surface treatment is usually needed to enhance the surface quality and corrosion resistance from the explosive welding plate. Widely used surface treatment methods include spraying, plating, chemical plating and so forth. These techniques can boost the wear resistance, corrosion resistance and aesthetics from the composite plate.
Explosive welding composite plate production process, although simple, flexible production, but the technical requirements are high, hard to accurately control, the parent material properties (toughness, impact properties, etc.), explosives properties (bursting speed stability, safety, etc.), the first parameters (the quantity of explosives per unit area, the base compound plate spacing, etc.) and the dynamic parameters (collision angle, the compound plate collision speed, etc.) from the choice and system coordination from the composite plate from the finished product yield and quality has a direct impact.
The composite interface includes direct bonding area, melting layer and vortex. Atomic diffusion exists at the bonding interface, and severe plastic deformation with work hardening happens in the bonding zone. The bonding surface has a wavy structure, which is beneficial to the improvement of bonding strength and tensile strength.
Explosive welding plate performance
Explosive welding explosive welding plate will not alter the chemical composition and physical state from the original material, based on the actual needs from the composite material to become individually processed into the required optimal state.
Explosive welding plate application performance is superb, can withstand cold, hot processing without changing the thickness from the combination of materials compared to the combination of composite materials is very high strength, usually greater than the low side from the combination of materials, which is unattainable by other technologies. The composite material will not delaminate or crack during subsequent heat treatment, leveling, cutting, rolling, spinning as well as other production.
For room temperature and 550 ? heat treatment of carbon steel surface layer (near the interface layer) has serious deformation caused by fibrous tissue and several fine particles, the center from the organization of ferrite plus pearlite; stainless steel interface for your second phase of point-like organization, the center from the needle-like organization. But by 650 ? treatment of carbon steel samples near the interface area of small particles from the organization disappeared (that may occur decarburization), the grain becomes coarse, the center from the organization is still ferrite plus pearlite, but could not observed in the organization from the slip line created by deformation; as well as in the stainless steel interface there are a large number of small black particles, titanium steel composite plate could be the decarburization of chromium carbide particles formed after the benefits of the fabric right into a whole, giving full play to the usage of different metal materials, and greatly save rare and rare materials, and the usage of different metal materials. The use of performance greatly saves rare metal materials, thus reducing the production cost of equipment.
Weak demand and oversupply in Asia have pushed steelmakers in the region to build up supplies of low-carbon steel and iron, especially because the Jan. 31 reporting deadline for your European Union’s Carbon Boundary Adjustment Mechanism (CBAM) draws nearer, market participants said.
The situation is further complicated because other Western countries, namely the U.S., are looking to introduce similar policies.
A Singaporean trader said, “Asian steel producers have not slowed down production and are looking to increase output, therefore we expect capacity additions to outpace demand growth, especially in the post-epidemic recovery period.” . “…… Products need to go somewhere. Producers can export to Europe, but that means they need to offer low-carbon products at huge discounts.”
Asia’s way to decarbonization has already seen a number of breakthroughs, particularly as policymakers have committed to various climate targets and dealt with public and private stakeholders to build up low-carbon technologies.
These investments have enabled steelmakers to explore commercially viable technologies and reliable causes of clean energy, namely direct reduction of iron from scrap or gas, or shifting to electric arc furnace steelmaking, that features a lower carbon intensity compared to blast furnaces.
Paolo Frediani, senior analyst at Fastmarkets, said the marketplace is reacting towards the steadily growing demand for green steel, given the quantity of pipeline investment.
“CBAM will certainly give a major boost [in developing a green steel supply chain], but regardless of the advanced regulating steel emissions in Europe, the green steel premium is largely supported because increasingly more end-users are attempting to reduce their overall carbon footprint,” says Frediani. “While this drive is stronger in certain regions than others, it really is being a global phenomenon.”
Explosive composite explosion welding advantages
Explosive composite this new process, new technology in a short period of time to acquire rapid development and wide application, the primary reason is that it has got the following four advantages:
(1) A variety of composite materials can be combined it will make the melting point, strength, coefficient of thermal expansion as well as other performance differences are extremely disparate metal combinations to accomplish composite. Such as aluminum – steel, titanium – steel. At present has realized the composite material combination of more than 300 kinds, which is incomparable to other methods.
(2) Excellent material properties
Composite plate from the general design principle would be to meet the mechanical properties from the structure from the base material, compound plate to satisfy the corrosion or wear resistance as well as other properties. Therefore, compared with just one metal plate, the composite plate makes full utilisation of the best performance from the substrate, and the compound plate not just has got the required high strength but additionally has excellent corrosion resistance, wear resistance, as well as other properties of high production efficiency.
(3) High production efficiency/high bond strength.
Explosive composite in a very short period of time, and can be welded spanning a large area, an area as high as 20 square meters or more, within the composite interface, dissimilar metals with the metal bond to accomplish inter-atomic bonding is generally not less than the minimum of the effectiveness of the composite material constituting the respective parent body.
(4) Good economy
The use of explosion welding technology to produce composite plate products have both the corrosion resistance from the compound layer as well as other functional characteristics and both the effectiveness of the grass-roots level and plastic toughness indicators, you can save precious metal resources, reduce costs.
Use of explosive welding plate
Composite materials created by the explosive welding method continues to be commonly used in petroleum, chemical, shipbuilding, electronics, electric power, metallurgy, machinery, aerospace, atomic energy as well as other industrial fields. The composite plate is carbon steel being a substrate, single-sided or multi-faceted with precious metals being a double layer of high-efficiency energy-saving new composite materials, composite by explosion welding of special processing technology, both with the corrosion resistance of precious metals, wear resistance, but additionally with carbon steel, good weldability, molding, extensibility, thermal conductivity; explosive welding plate is currently commonly used within the petrochemical industry, metallurgy, salt production and alkali production, the water industry, Nuclear industry.
Shipbuilding
In shipbuilding, explosive welding plates can be used to manufacture hull structures, decks, bulkheads, etc. Due to its high strength and good corrosion resistance, the explosive welding plate can effectively enhance the durability and service life from the ship.
Aerospace
Within the aerospace field, explosive welding composite plates can be used to manufacture airplane fuselage, wings, engine parts, etc. Due to its good thermal stability and high strength, explosive welding composite plate can enhance the performance and safety of aircraft.
Construction Industry
Within the construction industry, explosive welding composite plates can be used to manufacture structural parts for bridges, high-rise buildings, highways, and so forth. Due to its high strength and good corrosion resistance, explosive welding composite plate can enhance the safety and service life of buildings.
Automobile manufacturing
In automobile manufacturing, explosive welding composite plates can be used to manufacture body structural parts, engine parts, and so forth. Due to its lightweight, high strength, and good thermal stability, the explosive welding plate can enhance the performance and safety of automobiles.
Explosive welding plate cladding of metals supplier
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